When it comes to valve testing, most companies rely on third-party service providers. VENTIL takes a different approach — they build the machines that make high-end testing possible, in-house.
From pressure testing to cryogenic and fire-safe testing, VENTIL’s equipment allows manufacturers, maintenance teams, and industrial users to perform their own tests under realistic conditions. This results in better control, higher efficiency, and improved quality assurance.
Working With the Industry, Not Just For It
VENTIL’s strength lies not just in engineering, but in collaboration. By working closely with manufacturers, end-users, and maintenance providers, the company continuously improves its systems to meet real-world needs. Feedback from the field is translated into smarter machine design and testing processes.
The Helium Alternative: Testing with Forming Gas
One of the biggest challenges in leak testing today is the cost and scarcity of helium. In response, VENTIL and Shell explored alternative methods — and found a powerful solution: forming gas (95% nitrogen, 5% hydrogen).
This gas mix is not only about 70% more affordable than helium, but also highly effective in detecting leaks. The development contributed to the first-ever industry standard for hydrogen gas valves (API 6D Annex M), marking a significant step forward in valve testing for hydrogen applications.
The Ultra Concept: Automation Meets Testing
VENTIL has introduced a fully integrated, semi-automated testing platform called the Ultra Concept. By combining robotics, automated pressure systems, and smart controls, the Ultra platform significantly reduces the need for manual intervention.
The result? Faster testing cycles, reduced error margins, and better scalability. VENTIL reports time savings of up to 70% in certain production environments — a game-changer for valve manufacturers looking to reshore operations without losing efficiency.
Cryogenic Testing for Liquid Hydrogen
As liquid hydrogen (-253°C) becomes more common in transport and storage, new demands arise for valve testing at cryogenic temperatures. Standard testing methods often fall short in these extreme conditions.
VENTIL is developing advanced cryogenic test systems that ensure valves are safe and reliable even at ultra-low temperatures. This is essential for industries investing in hydrogen infrastructure, where performance under extreme conditions is critical.
Raising the Bar in Pressure Test Safety
High-pressure testing comes with high risks. To improve operator safety, VENTIL has introduced a tiered safety approach using physical barriers like safety screens and bunkers.
What sets them apart is their structured risk assessment based on valve type, pressure class, and medium. The result is a clear classification of safety levels, helping companies apply the right protective measures — without overengineering or excessive costs.
ValvesInsider.com continues to follow developments in valve technology and testing. If you’re involved in valve operations, maintenance, or manufacturing, innovations like these from VENTIL are reshaping the future of safe, efficient, and smart valve handling.